Benchcrafted Planing Stop Install

 

I purchased a planing stop to retrofit into my workbench.

The stop is made by Benchcrafted.

I have loved every product I have gotten from Benchcrafted...I have Krubber, the Skraper, the and the Paring Skraper...but it was the two Moxon vises that built with their hardware that made me a believer. I also had the chance to meet Jameel Abraham at Handworks in Iowa.

I think highly of Jameel, Handworks, his company and all of his products.

 

 

 

Planing stops have been used as long as there have been benchs...here is a Roubo plate (18th century) showing a planing stop in use...
Example of the Benchrafted stop which can be raised for use and then lowered beneath the benchtop.
Benchcrafted PDF instructions for installation of the planing stop.
Benchrafted recommends a billet of wood that will finish out at 2-1/2” x 2-1/2” x 10”...I selected a 12/4 piece of hard maple that I had laying around...at bandsaw trimmed off enough to get the billet onto the jointer...
Jointed an edge and a face...
...planed a face...
...and had a large billet to work with...this will allow me to really check out the grain.
Preparing the Hole
Layout...location near front edge, near the double vise...a hole designed to be 2 1/2 x 2 1/2 inches square.
Laid out for one 3/4 inch hole and four 1 inch holes to hog out a lot of the material.
Used the Veritas lipped HSS bits...
A drill bit pullout caused some spelching...so we realigned the hole...changing the size somewhat.
Used the Festool routing template to create a 77 mm template hole that would create a routed 70 mm square hole.
Used a Whitestone 1/2 up spiral bit. Made some nice walls...after that bit could go no further we tried a longer bit that did not work well...
So James got under the hole with the Bosch jig and cut some slots...
Now ready to chisel out the sides...with LN bench chisels
...Blue Spruce and Nishiki Kinari paring chisels...
...a huge Sorby corner chisel...
...and finishing with Auriou rasps.
Final Billet Work and Bench Fit
After the hole was roughly sized...the maple billet for the block was trimmed down at the bandsaw...realigned square at the jointer...
and sized at the planer.
The bottom edges of the block were chamfered to prevent spelching.
Test fit...then the walls of the hole were further worked to make for a good fit.

Billet needed a 1/2 inch horizontal hole to accept the threaded rod.

Done with a lipped HSS bit at the drill press.

With the billet on end, two 5/16 holes had to be drilled to accept the bolts.

Done with a lipped HSS bit at the drill press.

The billet was secured to the bench so we could countersink the plane stop...about 1/8 down...
The plane stop outline was marked with a bench chisel...
...then that edge was beveled.
Bench chisels made depth marks...
...and a variety of router planes were used to acheive the depth.
With the plane stop installed in the billet...a bench test.
With chisels and a router plane an area was created to accept the front teeth edge of the plane stop and allow the entire unit to be be below the top of the bench.
Side view...
...front view.

 

 

 

 

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